TetherPoint Sync · Kitting Software for the Production Floor

Kitting operations deserve
better than paper.

TetherPoint Sync digitizes manual kitting workflows — replacing handwritten logs with validated, SAP-connected recording on a tablet. Deployed in a day.

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$40K+Annual Labor Savings

ZeroTranscription Errors

<1 DayTime to Deploy

The Problem

Manual kitting is slow, error-prone, and unauditable.

Most production floor kitting operations still run on paper forms, manual data entry, and handwritten sign-offs. The gaps this creates aren't just inefficiencies — they're liabilities.

Codes and batch numbers transcribed by hand — one digit wrong means a tracing failure
No real-time quantity enforcement — over-kitting discovered after the fact
Throughput is entirely operator-dependent — no consistent baseline exists
Paper records can't be searched, audited, or retrieved remotely

// typical paper-based kitting operation

Scan accuracy Poor

Throughput consistency Variable

Audit trail completeness Low

Over-kit prevention None

status PAPER_BASED
errors UNDETECTED_UNTIL_TRACE
record HANDWRITTEN · NO_ARCHIVE

TetherPoint Sync

One app. The complete workflow.

Purpose-built for production floor kitting. Runs on any Android tablet. Works with your existing SAP environment. No cloud dependency, no SaaS subscription, no lengthy implementation.

SAP Order Integration

Orders and material targets pull directly from SAP. No re-keying. No lookup errors. Operators start from a verified baseline every time.

Barcode Scanning & Validation

GS1 barcodes scanned and parsed automatically. Every scan is validated against the open order in real time — batch, quantity, and traceability captured without manual entry.

Structural Over-kit Prevention

The system blocks over-kitting before it can be confirmed — not after. Quantity integrity is enforced at the architecture level, not by procedure or operator attention.

Auto-Generated Manifests

A complete recording log is generated and printed on order completion. Every scan, weight, batch number, and timestamp — signed and archived automatically.

FEFO & Batch Traceability

First-Expired-First-Out logic enforced at scan time. Full lot and batch traceability from source to completed manifest, without manual lookup or reconciliation.

Fast, Simple Deployment

Runs on standard Android tablets. No Play Store or cloud account required. Configured once and operational the same day. Minimal IT involvement needed.

Return on Investment

The numbers make the case.

TetherPoint Sync eliminates the recording overhead that paper introduces and makes throughput independent of operator pace. The result is measurable, annualized labor savings — with a payback period typically under twelve months.

$26K+

Conservative estimateFastest observed operator pace — the floor, not the ceiling

$40K+

Realistic estimateAverage operator pace — the most likely actual outcome at a single site

$57K+

High-end estimateSlower operator pace — a common pattern in shift rotation environments

<12 mo

Typical payback periodSingle-site annual license, conservative scenario

About TetherPoint

Software built from the inside out.

TetherPoint LLC is an Arizona-based software development and technology licensing company. TetherPoint Sync was designed by someone who has worked directly inside the operations it addresses — built from real workflow observation, not vendor assumptions.

Enterprise WMS platforms aren't designed to solve last-mile floor problems. They're built for logistics infrastructure, not operator-facing workflows. TetherPoint Sync fills that gap — purpose-built for the operator, deployable without a months-long implementation.

We license TetherPoint Sync to manufacturing and CPG facilities on a straightforward annual basis. Simple terms, fast deployment, direct support.

[01]

Operator-first design

Built for gloved hands, bright facility lighting, and high-distraction environments. No ambiguity in any state. The interface works the way the floor works.

[02]

Safety by architecture

Critical constraints — like over-kitting prevention — are enforced structurally, not procedurally. Operators cannot make certain classes of error regardless of attention level.

[03]

Complements existing ERP

TetherPoint Sync integrates with SAP without replacing it. It fills the floor-level gap that enterprise systems are not designed to address.

[04]

Straightforward licensing

Annual site license, simple terms. No implementation partner, no procurement team, no six-month runway required to get started.

Kitting operations deservebetter than paper.